Question

State how safety is achieved with regard to gas emission in battery rooms where a large number of lead-acid cells are stored with reference to:

(a)  Provision of lighting;

(b)  Ventilation if a fan is fitted,

(c) Type of distilled water container for topping up;

(d) Use of tools and replacement of defective batteries

Answer

SAFETY PRECAUTIONS IN BAITERY CHARGING ROOMS

Provision of lighting

All lighting in battery room should be of explosion proof

No fluorescent tube light is allowed, since sparking occurs during staring

Main switch should be outside the battery room

Light should be of proper wattage

Higher wattage bulbs should not be used than recommended

Entry point of cables entering fitting should be sealed with sealing compound

Fittings should not be painted

Once fittings are opened for repair while refitting gaskets should be replaced and properly fitted

 

The gases given off from any battery on charge, whether lead acid or alkaline type, are explosive.

All battery compartments should be well ventilated to remove gases on charge.

Suction of battery room should be from top

Blowers and motors should be fitted outside the room

Blower material should be of non sparking type

Motor sealed explosion proof

 

Type of distilled water container for topping up

Metal jugs must not be used for topping up purposes.

Should be of non metallic type  should be of plastic to avoid sparking and shock

 

Loose wires and tools must not be placed on top of the cells.

All tools should be spark proof and insulated

So that even if dropped it will not cause sparking or short circuit

Voltmeter used should be intrinsically safe

 

Replacement of defective batteries

Check new battery for specification, dimension

Stop charging

Remove terminal of defective battery

Keep them far away as possible do not allow them to short

Do not allow any terminal to touch any metal part

Remove battery from position

Clean bottom of rack

Put the new battery in position

Apply petroleum jelly to terminal

Fit the connection

Put on charger

Takes time for charging

Old defective battery to be removed from the room